Wednesday, April 15, 2015

ELECTRICAL DRIVES,SENSORS ,PLC ,MECHATRONICS SYSTEMS,SPEED SHAFT CONTROL

for the 3rd unit go through this pdf
https://drive.google.com/open?id=0ByqadBQSN1SnVHFiTlZ1QTByRXc&authuser=0

SENSORS ,PLC ,MECHATRONICS SYSTEMS
https://drive.google.com/open?id=0ByqadBQSN1Sndll6S2xHSUlVamc&authuser=0

https://drive.google.com/open?id=0ByqadBQSN1SnOTkyVGdud3FuZHc&authuser=0


SHAFT SPEED CONTROL SYSTEM:

Fig shows a simple automatic control system for the speed of  rotation of a shaft.A potentiometer is used to set the reference value. i.e what voltage is supplied to the differential amplifier as the reference value for the required  speed of rotation. The differential amplifier is used to both compare and amplify the difference between the reference and feedback values, i.e it amplifies the error signal. The amplified error signal is then fed to a motor which in turn adjusts the speed of the rotating shaft.


The speed of the rotating shaft is measured by the tachogenerator , connected to the rotating shaft by means of pair of bevel gears. The signal from the tachogenerator is then fed back to the differential amplifier.

controlled valve -sped of rotation of shaft 
reference value-setting of slider on potentiometer 
comparison element-differential amplifier
error signal-the difference between the output from the potentiometer and that from the tachogenerator system
control unit-the differential amplifier
correction unit-the motor
process-the rotating shaft
measuring device- the tachogenerator

ENGINE MANAGEMENT SYSTEM

ENGINE MANAGEMENT SYSTEM

Engine management system is, now-a-days, used in many of the modern cars such as Benz, Mitsuibisi, and Toyota etc.This system uses many electronic control system involving micro controllers.The generalized block diagram of this system is shown in fig



The objective of the system being to ensure that the engine is operated at its optimum settings.
The system consists of many sensors for observing vehicle speed, engine temperature, oil and fuel pressure, airflow etc. These sensors are supplying input signals to the micro controller after suitable signal conditioning and providing output signals via drivers to actuate corresponding actuators. 

A single cylinder engine consists of some of these elements in relation to an engine is shown in fig.The engine sensor is an inductive type s It consists of a coil and sensor wheel.The inductance of the coil changes as the teeth of the sensor wheel pass it and so results in an oscillating voltage.

 

The engine temperature sensor is generally thermocouple which is made of bimetallic strip or a thermistor.The resistance of the thermistor changes with change in engine temperature this results in voltage variation.Hot wire anemometer is used as a sensor for measuring mass airflow rate.The basic principle is that the heated wire will be cooled as air passes over it.The amount of cooling is depending on the mass rate of flow.

The oil and pressure sensors are diaphragm type sensors. According to the pressure variation, the diaphragm may contract or expand and activates strain gauges which produces voltage variation in the circuit.

The oxygen sensor is usually a close end tube which is made of ZirConium oxide with porous platinum electrode on the inner and outer Surfaces.The sensor becomes permeable to oxygen ions at about 300°C.This results in generation of voltage between the electrodes.The various drivers such as fuel injector drivers, ignition coil drivers. solenoid drivers are used to actuate actuation according to the signal by various sensors.

Analog signals given by sensors are converted into digital signal by using analog to digital converters (ADC) and sent it to micro controllers.The various output digital signals are converted into analog signals by DAC(i.e., Digital to Analog Converter) and shown in various recorders or meters.






Monday, April 13, 2015

CAR PARK BARRIERS,COIN COUNTERS,BAR CODE READER

The system uses a PLC for its operation.There are two barriers used namely in barrier and out barrier. In barrier is used to open when the correct money is inserted while out barrier open when the car is detected in front of it.It shows a schematic arrangement of an automatic car park barrier. It consists of a barrier which is pivoted at one end, two Solenoid valves A and B  and a piston cylinder arrangement.

A connecting rod connects piston and barrier as shown in fig below Solenoid valves are used to control the movement of the piston.Solenoid A is used to move the piston upward inturn barrier whereas solenoid B is used to move the piston downward.

 

Limit switches are used to detect the foremost position  of the barrier. When current flows through solenoid A, the piston in the cylinder moves upward and causes the barrier to rotate about its pivot and raises to let a car through it.



COIN COUNTERS:

Coin counters which accepts mixed denomination of coins.The system should identify the denomination of coins through sensors.The sensor output is to be interfaced to electronic circuitry that should indicate no of coins presented and total value of coins.These two values must be displayed in multiplexed display.

The design is divided into two parts:
 1.Mechanical design
 2.Electronic design

MECHANICAL DESIGN:




It requires a chamber to accept mixed denomination of coins and mechanism to present the coins to sensor array which can read their attributes and output digital signals for computations.A typical horizontal slotted design is shown in fig.Dc motor is used to rotate the disk,as the disk rotate the coin drops into the slot which contains array of sensors.As the size ,weight and thickness of every coin is unique for different coins.This feature of coin is used to determine the value of coins by well designed sensing system.

ELECTRONIC DESIGN:


For determining combination of each different denominations a set of phototransistor - photodiode pairs are used.The signal from these sensors are pulses of different widths with different starting times depending on size and speed of coin.

The sensor output is converted to TTL(Transistor–transistor logic) signals by using schmitt triggers , so the outputs can be compatible to the electronic circuitry.A sequential logic circuit is designed to identify the coin correctly.The Boolean expression   for the different denomination of coins is to be developed.

  e.g
          X= A̅ B̅ C̅
Where 
        A,B,C-corresponds to the sensor output


BAR CODE READER:

The familiar scene at the checkout of a supermarket is of the purchase being passed in front of a light beam or a hand-held wand being passed over the goods so that the bar code can be read and the nature of the purchase and hence its price automatically determined. The code consists of a series of black and white bars of varying widths. For example there is such a bar code on the back of this book. 

Fig shows the basic form of the bar code used in the retail trade. The bar code represents a series of numbers.There is a prefix which identifies the coding scheme being used.This is a single digit for the regular universal product coding scheme used in the US and two digits for the european article number scheme used in europe. The upc uses a 0 prefix for grocery and a 3 for pharmaceuticals. The EAN prefix is from 00 to 09 and is such the UPC code ca be read within the EAN code. This is followed by five digits to represent the manufacturer each manufacturer having been assigned a unique number.This brings up the center of the code pattern which is identified by two taller bar patterns. The five digit number that then follows represents the product.The final number is a check digit which is used to check that the code has been correctly read. A guard pattern of two taller bars at the start and end of the bar pattern is used to frame the bars.


Each number is coded as seven 0 or 1 digits .The codes used on either side of the centre line are different so that the direction of the scan can be determined. To the right the characters have an even number  of 1s and so even parity and for  UPC to the left an odd number of 1s and so odd parity.The EAN coding for the left being a mixture.
Table shows the UPC being the left A coding and the EAN using both left A and left B character codes.


EX: 1101100
Each 1 is entered asa dark bar and thus the right hand character 2 would be represented 1101100 and with the adjacent dark bars run together ,it appears as a double width space. The guard pattern at the ends of the code represents 101 and the central band of bars is 01010.
The bar code shown in the the fig is using the EAN code and has the prefix 97 to identify it as a publication , 80582 to identify the publisher ,25634 to identify the particular book and a check digit of 7. note that the bar code contains the relevant parts of the ISBN number ,this also being a number to identify the publisher and the book concerned .